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Yamaha YZ Download. Yamaha Yz Download. Clean all the gasket mating surface and crankcase mating surface thoroughly. Apply: S Sealant onto the crankcase mating surfaces Yamaha bond No. Inspect: D Radiator 1 Obstruction! Blow out with com- pressed air through the rear of the radia- tor. Flattened fins! Repair or replace. O-ring Reverse the removal procedure for installation. Page Inspection 1. D Install the mechanical seal by using the me- chanical seal installer 2 and middle shaft bearing driver 3.
Install: D Mechanical seal 1 Apply coolant to the outside of the me- chanical seal before installing. NOTE: Do not smear any oils grease on to the ring side of the mechanical seal. Inspect: D Mechanical seal, slip ring side 1 Inspect the slip ring side of the mechani- cal seal and the impeller 2 for level installation. Inspect: D Thermostatic valve Valve does not open at D Place a reliable thermometer in water. D Observe the thermometer, while continually stirring the water.
Pilot jet Main nozzle Reverse the disassembly procedure for assembly. Note the following points. D Always use a new gasket. D Connect the fuel level gauge 1 to the drain pipe 2. Fuel level gauge: D Loosen the drain screw 3. D Hold the gauge vertically next to the float chamber line. D Start engine, and inspect gasoline to flow out from fuel pipe 1.
Page CARB Page Chapter 7. Spacer Bearing Reverse the removal procedure for installation. If the brake disc is damaged, replace. Inspect: S Collar Grooved wear! Replace the collar and the oil seal as a set. Measure: S Brake disc deflection Maximum deflection: 0.
Install: S Brake disc 1 23 Nm 2. D Adjust the front wheel static balance with the brake disc installed. Remove: S Balancing weight 2. D Check that the wheel is at rest at each point. If not, readjust the front wheel static balance. Adjuster Brake cable Compression spring S Oil Use a rag soaked in lacquer thinner or sol- vent. S Scratches Use an emery cloth lightly and evenly polishing 5.
Inspect: S Camshaft face. Pad support Reverse the removal procedure for installation. Remove: S Bolt caliper support bolt 1 Move the direction brake caliper to the ar- row mark.
Spring Reverse the disassembly procedure for assembly. Replace the master cylinder assembly. Install: S Spring 1 Install the spring with its smaller diameter to the master cylinder piston. S Master cylinder kit 2 3. Install: S Circlip 1 Install the circlip securely into the master cylinder groove. D Use only designated quality brake fluid: Otherwise, the rubber seals may deterio- rate, causing leakage and poor brake per- formance.
D Refill with the same type of brake fluid: mixing fluids may result in a harmful chemical reaction and lead to poor perfor- mance. Recommended brake fluid: DOT 4 D Replace the caliper piston seals whenev- er a brake caliper is disassembled. D Stand the scooter on a level surface. D Stand the scooter on its centerstand. Remove: S Inner tube S Oil lock pice 3. Inspect: S Inner tube bending Inner tube bending limit: 0. Install: S Inner tube 1 Into outer tube 2. Install: S Plain washer 1 S Bolt damper rod 2 4.
Tighten: S Bolt damper rod 1 23 Nm 2. Inspect: S Inner tube operation Unsmooth operation! Disassembly and recheck. Fill: S Fork oil Oil quantity: 0. After filling up, slowly pump the fork up and down to distribute the fork oil. Install: S Front fork 1 Temporary tighten the pinch bolts.
NOTE: Pull up the inner tube until its end flushes the top of the under bracket 2 , then temporarily tighten the bolt under bracket lower 3. Rear view mirror right Left-thread screw. D Blow with compressed air between the han- dlebar and adhesive side of the grip to re- move. D Remove the bearing race on the under brack- et using the floor chisel 2 and the hammer as shown. Page Chapter 8. Repalce the switch component if any of the combinations does not produce the correct reading.
Fuse Main 7. Pickup coil resistance 2. Battery 8. Main switch 3. Spark plug 9. Engine stop switch 4. Ignition spark gap Ignition spark gap S Disconnect the spark plug cap from the spark plug. S Connect the ignition checker as shown. Orange Terminal S Connect the pocket tester 1 to the ignition coil. S Check if the primary coil has the specified re- sistance. Pickup coil resistance S Disconnect the pickup coil coupler from the wireharness.
S Connect the pocket tester to the pickup coil coupler. Yellow Terminal Tester — lead! Fuse Main 4. Stator coil resistance 2. Battery 5. Wiring system entire charging system 3. Battery — terminal S Measure the battery terminal voltage. Starter coil resistance S Remove the A. S Connect the pocket tester 1 to the sta- tor coil. Procedure Check: 1.
Engine stop switch 2. Sidestand switch 3. Starter motor 9. Starter relay Starter switch 5. S Check the starter motor operation. Repair or replace the starter motor. A wire used as a jumper lead must have the equivalent capacity as that of the battery MOVES lead or more, otherwise it may burn. Replace the main switch. Replace the right handlebar switch. Inspect: S Commutator Dirt! Clean it with grit sandpaper. Measure: S Commutator diameter a Commutator wear limit: 27 mm Out of specification!
Replace the starter motor 3. Measure: S Mica undercut a Mica undercut: 0. Lights switch 2. Dimmer switch and pass switch 3. Main switch 6. Replace the left handlebar switch. S Turn the dimmer switch to low beam or high beam. S Pass switch to push in. Yamaha RX10 Parts Catalogue. Yamaha TZ Parts Catalogue. Yamaha VT-series Parts Catalogue. Yamaha WR-series Parts Catalogue. Yamaha XC Parts Catalogue. Yamaha XJ-series Parts Catalogue.
Yamaha XP Parts Catalogue. Yamaha XS Parts Catalogue. Yamaha XV-series Parts Catalogue. Yamaha YQ50 Parts Catalogue. Yamaha YW Parts Catalogue. Yamaha YZ-series Parts Catalogue. Yamaha Motor Company Limited is a Japanese manufacturer of motorcycles. Originally part of Yamaha Corporation. The company also manufactures other motorized equipment: all-terrain vehicles, boats, snowmobiles see also Yamaha Snowmobiles , outboard motors, and boats.
Soon the company mastered the production of metal components for these tools, and from the s it also began to produce propellers for aircraft. It began the production of motorcycles. On July 1, , this production was spun off into an independent company, called the Yamaha Motor Company Limited, and its president was Genichi Kawakami, who also continued to lead Nippon Gakki. In , a subsidiary of Yamaha International Corporation was established, which began selling Yamaha products in the United States.
In , the company began producing snowmobiles, in - golf cars, in - snow-removing equipment. In , a subsidiary of Siam Yamaha Co. In , the headquarters was moved to Iwata.
In , the first Yamaha arc welding robot was introduced.
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